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 山東派金真空科技有限公司

Shandong Paijin Vacuum Technology Co., Ltd.

  真空（油）氣淬爐系統(tǒng)介紹

Introduction of vacuum (oil) gas quenching furnace system

一、引言：

隨著越來(lái)越多真空熱處理設(shè)備的廣泛應(yīng)用，如何通過(guò)設(shè)備來(lái)提高工作效率已經(jīng)是眾多熱處理企業(yè)追求的問(wèn)題，本系統(tǒng)是派金獨(dú)立研發(fā)出第六代操作系統(tǒng)，具有完全自主知識(shí)產(chǎn)權(quán)；性能穩(wěn)定；自動(dòng)化程度高；故障率低；易操作等特點(diǎn)。

第六代操作系統(tǒng)在原有基礎(chǔ)上增加了變頻通訊（轉(zhuǎn)速自動(dòng)調(diào)整/手動(dòng)調(diào)整），等溫淬火，淬火預(yù)冷；曲線記錄以及打印等適應(yīng)眾多新型工藝的功能，最大程度滿足客戶工藝要求，并開(kāi)發(fā)出夜間與白天模式自由切換，避免夜晚觀察出錯(cuò)，新增加恢復(fù)出廠設(shè)置功能，即使參數(shù)錯(cuò)亂，即可一鍵恢復(fù)。

With the widespread application of more and more vacuum heat treatment equipment, how to improve work efficiency through equipment has been the pursuit of many heat treatment enterprises. This system is the sixth generation operating system independently developed by Paijin, with complete independent intellectual property rights; stable performance; high degree of automation; low failure rate; easy operation, etc.

The sixth generation operating system adds the functions of frequency conversion communication (automatic speed adjustment/manual adjustment), isothermal quenching, quenching pre-cooling, curve recording and printing to meet the requirements of many new processes, and develops free switching between night mode and day mode to avoid night observation. Error, add new function to restore factory settings, even if the parameters are confused, you can restore it by one key.

主界面介紹：

操作界面分為各項(xiàng)開(kāi)關(guān)按鈕；以及顯示動(dòng)畫(huà)；溫度/壓力/真空度等各項(xiàng)顯示。

主控界面：設(shè)備以及工藝總覽。

(氣淬)夜間模式：                               (氣淬) 標(biāo)準(zhǔn)模式：

Introduction of main interface:

The operation interface is divided into switch buttons, animation display, temperature/pressure/vacuum display.

Main control interface: equipment and process overview.

(Gas quenching) Night mode:              (Gas quenching) Standard mode:

               (油淬)夜間模式：                                                          (油淬) 標(biāo)準(zhǔn)模式：

三、工藝界面介紹：

Introduction of process interface:

  工藝可設(shè)定100條以上，一次輸入永久保存，自動(dòng)生成工藝庫(kù)。對(duì)于當(dāng)前運(yùn)行的PID曲線設(shè)置參數(shù)實(shí)時(shí)監(jiān)控/反饋，并有暫停/運(yùn)行/等待等功能，對(duì)于步號(hào)/工藝總剩余時(shí)間/步剩余時(shí)間/步溫度/計(jì)劃溫度/步計(jì)劃溫度等參數(shù)實(shí)時(shí)監(jiān)控。

工藝編制界面，人機(jī)對(duì)話方式，所見(jiàn)即所得。

The process can be set to more than 100 pcs, once inputted and stored permanently, and the process library can be automatically generated. For the current running PID curve setting parameters real-time monitoring/feedback, and pause/run/wait functions, for the step number/process total remaining time/step remaining time/step temperature/step planning temperature and other parameters real-time monitoring.

Processing interface, man-machine conversation, what you see is what you get.

                                                              Night mode:                                                                                           Standard mode:

四、工藝歷史式曲線界面：

工藝曲線在工控機(jī)內(nèi)可保存30天，可選擇性手動(dòng)刪除，在記錄頁(yè)面可隨時(shí)查找30天內(nèi)工藝曲線。保證產(chǎn)品工藝追溯性，工藝調(diào)整性。

生產(chǎn)記錄，歷史趨勢(shì)曲線。

夜間模式：                                   標(biāo)準(zhǔn)模式：

4. Process history curve interface:

The process curve can be saved in the industrial computer for 30 days, optionally deleted manually, and the process curve can be searched at any time in the record page for 30 days. Ensure product process traceability and process adjustment.

Production record, historical trend curve.

                                                                           Night mode                                                                                                                   Standard mode

五、報(bào)警界面

   設(shè)備出現(xiàn)報(bào)警后，報(bào)警框內(nèi)出現(xiàn)故障點(diǎn)、以及報(bào)警時(shí)間，方便操作人員快速判斷設(shè)備故障點(diǎn)，從而快速解決。

   故障報(bào)警點(diǎn)主要有：

                    機(jī)械泵啟動(dòng)故障、運(yùn)行故障

                    機(jī)械泵啟動(dòng)故障、運(yùn)行故障

                    加熱啟動(dòng)故障、運(yùn)行故障、過(guò)流

                    風(fēng)機(jī)啟動(dòng)故障、運(yùn)行故障（氣淬爐）

                    斷水/斷氣/超溫/電極斷水

部分報(bào)警出現(xiàn)時(shí)設(shè)備自動(dòng)停機(jī)并報(bào)警，次要報(bào)警出現(xiàn)時(shí)設(shè)備報(bào)警，人工干預(yù)無(wú)效時(shí)設(shè)備人工停機(jī)。

5. Alarm Interface

After the equipment alarms, there are fault points and alarm time in the alarm box, which makes it convenient for operators to quickly judge the equipment fault points and solve them quickly.

The main fault alarm points are as follows:

Start-up and Operation Failures of Mechanical Pumps

Start-up and Operation Failures of Mechanical Pumps

Heating Start Failure, Operation Failure, Overcurrent

Start-up and Operation Failures of Fans (Gas Quenching Furnace)

Water cut-off/gas cut-off/overtemperature/electrode cut-off

When some alarms occur, the equipment stops automatically and alarms. When the secondary alarms occur, the equipment alarms. When the manual intervention is invalid, the equipment will be shut down manually.